Best Intrinsically Safe Flashlights

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Intrinsically safe flashlights are a special variation of flashlight, designed to be effective in hazardous work conditions. These unique devices won’t produce sparks that could be disastrous in certain volatile situations.

It is vital to carry intrinsically safe flashlights when you are working in areas where sparks produced by torches could ignite gases, vapors, fibers, or any other flammable particles.

Industries that rely heavily on the use of intrinsically safe flashlights include mining, oil, and gas.

There are many competing intrinsically safe flashlights available in the market today, but we’ve examined the various alternatives to create a list of the best models.

These are six intrinsically safe flashlights worthy of your consideration:

  1. Nightstick XPP-5422GMX
  2. Streamlight 68750
  3. Pelican 3415M
  4. Streamlight 68201
  5. Streamlight 67021
  6. Bright Star Right Angled LED Light

Classes of Intrinsically Safe Flashlights

Before you decide on an intrinsically safe flashlight, it is important to understand the safety ratings associated with these devices. Safety is the primary purpose of opting for an intrinsically safe flashlight, so it’s vital to recognize the different classes of these flashlights available in the market.

Class I

A Class I intrinsically safe flashlight is one that meets the highest standards of safety ratings and is safe in the most dangerous working conditions. They typically use them where there are flammable gases, vapors, and liquids.

If you work within constructions such as petroleum refineries, gasoline store houses, dry cleaning plants, or utility gas plants, it is important that you pick up an intrinsically safe flashlight with a Class I rating.

Class II

Intrinsically safe flashlights with a Class II rating are for conditions where there is a possibility of encountering flammable dust particles. These extremely well built flashlights are second only to the ones with a Class I rating.

Industries that rely on intrinsically safe flashlights with a Class II rating include coal mining plants, plastic manufacturers, grain elevators, fireworks manufacturers, spice plantations, sugar plantations, pharmaceutical manufacturers and cocoa plantations.

Class III

This class rating applies for intrinsically safe flashlights used in working conditions prevalent with flammable fibers. A Class III rated flashlight still meets all the safety regulations to minimize spark productions in the torches, but they do not meet standards to use them in situations that demand a Class I or II flashlight.

Textile mill workers tend to require a Class III rated intrinsically safe flashlight. In fact, any industry that produces a lot of sawdust because of their manufacturing process requires the use of this category of flashlights.

Product Reviews

After carefully examining the many alternatives available for those in need of intrinsically safe flashlights, we’ve compiled a diverse list of products to match a variety of needs. We recommend that you browse through the selections and understand the pros and cons of each device before finalizing your flashlight choice.

Nightstick XPP-5422GMX

The Nightstick XPP-5422GMX Intrinsically Safe Flashlight is a powerful and trustworthy device that is quickly becoming the industry leader in its class. It features a 210 lumen flashlight that includes a 130 lumen floodlight and a 285 lumen dual-light. The overall reach of this handheld device is an impressive 600 feet.

Most professionals working within above and below ground facilities that house explosive gases and dust particles tend to opt for this product. It’s designed with a deep parabolic reflector that allows you to see great distances at a glance, but it also has a floodlight feature that uses only 130 lumens for a closer, wider view.

Although compact, this device is versatile and feature-rich, allowing you to choose between a variety of modes based on your needs. It meets the cETLus, IECEx, and ATEX certification ratings.

Pros:

  • 210 Lumen Flashlight
  • 130 Lumen Floodlight
  • Simultaneous use of Flashlight and Floodlight possible
  • Intelligent design 
  • Magnets provided with the device allow for hands-free usage
  • Has a Class I, II, and III Division I rating

Cons:

  • The clip of the flashlight is less durable than the rest of the device

Streamlight 68750

The Streamlight 68750 is an extraordinary intrinsically safe flashlight that is making ripples within its ranks. This device boasts some unique features that allow it to stand out from the rest of the competition. It features three modes that add to the overall versatility of the flashlight; spot mode, flood mode, and a combination of both modes.

Spot mode includes a 140 lumens bulb with a candela of 7,300, allowing you to see as far as 500 feet. The flood mode uses the same 140 lumens bulb but produces only 80 candela to focus your visibility to the range of 60 feet.

When both beams are on, it produces a combined output of 245 lumens that can run for over 9 hours without damaging the flashlight.

Durability is the keyword with the design of this device. They build the body of the flashlight using a corrosion-proof, non-conductive polymer resin that adds to its longevity.

The device has an IPX7 rating meaning that the body is waterproof for up to 30 minutes under 3 feet of water. Its overall weight is only 6.8 ounces, so you can carry the torch throughout the day with no strain.

Pros:

  • Features a floodlight and a spotlight
  • Both lights can operate individually and in unison
  • Dual-head switches on either side of the flashlight provide easy access
  • It has a runtime of over 18 hours when using only one light at a time
  • Has a Class I Division I rating

Cons:

  • The 140 lumen count on the primary floodlight might be low for certain types of work

Pelican 3415M

The Pelican 3415 M Right Angle Flashlight is a unique-looking device that features a powerful floodlight and can be effective in almost any condition that work may throw your way.

With a Class I, Class II, and Class III, Division 1 rating, this device is safe to operate under any circumstances. The flashlight has three modes with distinctly different lumens on each setting.

When set on high mode, the brightness generated by this flashlight is 336 lumens. The medium mode has a lumen count of 277, while the low mode projects the light with an intensity of 186 lumens.

Pros:

  • One of the few devices that meets every safety standard and regulation necessary
  • Features three modes of brightness
  • Its highest lumen count of 336 is very impressive

Cons:

  • It uses AA batteries only

Streamlight 68201

If you’re on the lookout for an ultra-durable model, the Streamlight 68201 Intrinsically Safe Flashlight is one of the toughest models available on the market. With the use of a non-conductive polymer, they build the device to be practically indestructible. Even the face cap is entirely scratch-resistant, while the device is impact and shock-resistant.

Streamlight protects the lens of this striking device with a polycarbonate material, making it an unbreakable part of an indestructible device. The output generated by the bulb is a respectable 115 lumens, while you access the light using the dual-directional switch.

We can tell that the manufacturers have paid a lot of attention to the look and feel of the flashlight. It weighs only 6.3 ounces and is no longer than 6.5 inches. They have also chosen to use a 4AA LED ProPolymer light that includes seven LEDs to produce over 100,000 hours worth of illumination.

Pros:

  • Toughest product on review.
  • Includes seven 4AA LED bulbs that can last over 100,000 hours
  • Small, sleek, and extremely well built
  • Has a Class I Division I rating

Cons:

  • The 115 Lumens projected is low when compared to other similar devices

Streamlight 67021

Tough and convenient, the Streamlight 67201 offers superior durability thanks to its unique built. Although this extra-bright device is only 6.30 inches in length, it generates up to 4,000 candelas using 10 lumens, making it handy and powerful simultaneously.

Built to withstand dust and water, the flashlight’s tough exterior and components have an IP57 approval rating. The O-ring sealed design helps prevent any damage that may occur from sudden impacts and the flashlight was subjected to a rigorous drop-test verification.

Powered by two AA alkaline batteries, it’s easy to carry backup batteries and greatly extend the device’s charge and use time. A single set of batteries lasts up to 4.5 hours with continuous use. The design also features a push-button tail switch for easy access to the light in case of emergencies.

Pros:

  • Runs up to 4.5 hours with continuous usage
  • Powered with two AA batteries so you can always carry back up batteries to power the device for emergencies
  • Impact-resistant housing

Cons:

  • Customers have reported that the LED version of this torch is brighter
  • Some have reported that the bulb may blow out fairly quickly

Bright Star Right Angled LED Light

A portable flashlight that utilizes the latest optic technology, the Bright Star maximizes the 220 lumens of light available internally. The optic LED used in this device is known for its even light distribution, allowing you to pierce through dust, smoke and more thanks to the incredible 60,000 candelas.

The unique right-angled design helps create optimal brightness in various environments while the low profile R/A LED helps the light beam cut through smoke with ease.

Sold with six AA batteries and offering a cumulative run time of 17 hours, there’s also an option to recharge the device when set at a low profile. It’s also an industrial-grade flashlight that is highly sturdy and waterproof.

Pros:

  • Rechargeable LED Light with 17 hours of run time
  • A lightweight torch that is easy to operate
  • Maximizes the light output with 220 lumens
  • Ultra-portable flashlight that comes with a stainless steel hanger clip

Cons:

  • There is no option to change the light beam’s dimensions or focus

Safety First, Always

The point of picking an intrinsically safe flashlight is to preserve the safety of an individual within testing work conditions. The selections we’ve made feature devices that belong to different classes to give you a wide range of options based on your line of work.

The variations among the devices we’ve reviewed today appear only in terms of brightness of the torch and the overall built quality of the device. While the Pelican 3415M is easily the safest device on this list, it is not as handy as the Streamlight 68201.

It is important that you recognize the requirements of your workplace and match a device featured to your needs, to maximize your safety and efficiency.

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